Weld overlay cladding Flange
Cladding is a welding procedure that puts weld metal on the surface of the work, as opposed to joining two pieces of material
A weld overlay cladding flange is also known as cladding flange,it is a flange used of a weld overlay cladding technology process to build up the corrosion resistant alloy(CRA) layer to substitute the solid metal Flanges.
The surfacing process of surfacing flange (weld overlay cladding ) is a metallurgical composite process of two different metals.
We utilize hot wire TIG welding,and can provide the unique anti-corrosion weld overlay cladding products,such as cladding of pipe,valve,flange,fittings,elbows etc,which are mainly used in Oil and Gas.
All our products can meet ASME,API,NACE specifications,also,we can meet your specified requirements.
Features:
1) Service: High temperature, high pressure & High corrosion circumstances, oil and gas, subsea application. High sulfur content sour service application
2) Material: A694 F52~F70, A350 LF2, AISI 4130, AISI 8630 etc,
Cladding (Weld overlay) material: Inconel 625, Incoloy 825, SS31803, SS32750, SS32760, Hasteralloy, Etc.
3) Specification: ANSI B16.5, ASME B16.47, MSS SP-44, API 6A, API 17D,
NORSOK L-005, NACE MR 0175
4) Size: 1/2 to 48
5) Pressure rating: Class 150 to Class 2500; API 2000 PSI ~20000PSI
We can make use of the majority of carbon steel, low alloy steel and chrome molybdenum steel, stainless steel and other various corrosion-resistant alloy, including Inconel®, Incoloy®, Monel®, Hastelloy® alloy and hard-surface steel. Advanced computer-controlled soldering work stations and real-time video surveillance recording system enable us to provide a low-diluted alloy coating and perfect welding bond and weld pass.
The overlay welding layer of surfacing flange can get a stronger corrosive resistance and abrasion resistant performance at a lower cost for prolonging the life of the piping system.
Corrosion-resistant alloy overlay welding layer of weld overlay cladding Flange can be done by building up welding or lining a lined pipe (loosen) in the pipe.
The surfacing flange (weld overlay cladding Flange), a 100% metal fusing process, can be used to elbow making, on-site and on-line opening holes for surfacing pipe lines; the lined pipe is almost impossible to be used in such occasions.
Materials of the welding flange (weld overlay cladding Flange) base:
ASTM A105 /A105N , ASTM A350 LF1, LF2 CL1 / CL2, LF3 CL1 / CL2;
ASTM A694 F42, F52, F60, F65, F70;
ASTM A182 F304 / 304L, F316 / 316L
API 45K,60K,75K;AISI 4130 (M), 4140, 4340, 8630(M)
we have the ability to apply cladding on various products (500 – 3.000 kgs) in grades such as F316, alloy 625/ Inconel 625, alloy 825/ Incoloy 825, Hastelloy C276 or any other material.
inconel 625 weld overlay cladding flange
Incoloy 825 weld overlay cladding flange
Quality assurance of the weld overlay cladding Flange
We have experienced technicians with domestic and international standard certification to guarantee the high quality and reliability in the soldering process by NDT technology.
• Radiographic testing – RT
Outsource to a professional third party of Radiographic Inspection Company for RT detection.
• Dye penetration inspection – DPI
All locations to be built up welding before the surfacing and all locations built up welding after the surfacing must be done penetration testing. Pipe inside diameter testing requires a remote video detection testing technology. We usually detect that the inner pipeline is 6.5m long.
• Chemical composition test of materials – PMI
The world’s advanced 26 channel mobile online PMI device rechecks the chemical composition for the base material and the surfacing layer; the report is directly saved in the PMI device computer, and can be traced with a complete archive.
• Ultrasonic testing – UT
Adopt the world’s most advanced transverse wave and standing wave detector to test the surfacing layer’s integrity and base materials to ensure the surfacing quality; strictly make measurements according to the customer’s surfacing thickness standard.
• Magnetic particle testing – MT
Adopt fluorescent or visual technology to test defects on the external surface of ferromagnetic components after the completion of all manufacturing stages.
• Appearance testing – VT
Adopt optical fiber remote video detection testing technology and external display screen to have a full view on the surfacing appearance and record the appearance inspection process. VT process video will be transmitted to the customer as the warranty part of the document.
• The surfacing layer’s thickness detection
Adopt the innovative device designed for testing the weld overlay cladding Flange thickness of corrosion resistant alloy, such as Inconel 625 thickness of carbon steel and low alloy steel. Constantly test the surfacing layer of steel pipe or elbow to meet customers’ requirements for thickness.
Flange Weld overlay cladding type:
SA105N+316L
SA105+SS317L/SS347L
SA105+SS304L/SS317L
SA105N+SS316L
A105+Inconel625
A105+Inconel625
SA350 LF2 CL1 + S.S316L
Looking for a reliable manufacturer and supplier of Weld overlay cladding Flange?
We can supply SA 105N flange with weld overlay of 316L
API AISI 4130 Flangs RTJ with Alloy 625 Weld Overlaid
Pls just drop us a mail, you will be satisfied with our good quality,reasonable price and professioanl service.
