ASTM A336 Grade F1,F11,F12,F5,F9,F22,F91 Forged Flanges specification

ASTM A336

Standard Specification for Alloy Steel Forgings for Pressure and High-Temperature Parts

ASTM A336 / A336M covers alloy steel forgings intended for use in pressure-containing and high-temperature service.

The specification applies to forged components such as:

  • Valves and valve parts

  • Flanges:Weld neck flange.Blind flange,slip on flange,Long weld neck flanges,

  • Forged Elbow,Tee.Weldolet,threadolet
  • Pressure vessel components

  • High-temperature and high-pressure piping parts

This specification covers ferritic steel forgings for boilers, pressure vessels, high-temperature parts, and associated equipment. 1.2 Forgings made of steel grades listed in Specification A 335/A 335M, may also be ordered under this specification. The chemical, tensile, heat treatment, and marking requirements of Specification A 335/A 335M shall apply, except the forging shall conform to the chemical requirements of Tables 1 and 2 of Specification A 335/A 335M only with respect to heat analysis. On check analysis they may deviate from these limits to the extent permitted in Table 1 of this specification.

(Current) (Formerly)
Grade F1 Class F1
Grade F11, Class 2 Class F11
Grade F11, Class 3 Class F11A
Grade F11, Class 1 Class F11B
Grade F12 Class F12
Grade F5 Class F5
Grade F5A Class F5A
Grade F9 Class F9
Grade F6 Class F6
Grade F21, Class 1 Class F21A
Grade F21, Class 3 Class F21
Grade F22, Class 1 Class F22A
Grade F22, Class 3 Class F22
Grade F91 Class F91
Grade F3V Class F3V
Grade F22V Class F22V

 

Referenced Documents

ASTM Standards:

A 275/A 275M Test Method for Magnetic Particle Examination of Steel Forgings

A 335/A 335M Specification for Seamless Ferritic Alloy Steel Pipe for High-Temperature Service

A 370 Test Methods and Definitions for Mechanical Testing of Steel Products

A 788 Specification for Steel Forgings, General Requirements

A 965 Specification for Steel Forgings, Austenitic, for Pressure and High Temperature Parts

E 165 Test Method for Liquid Penetrant Examination

Other Standard: ASME Boiler and Pressure Vessel Code, Section IX, Welding Qualifications4 3. Ordering Informati

Tensile strength

Class Tensile strength(psi) Tensile strength(MPa)
F1 70,000 – 95,000 psi 485 – 660 MPa
F11 70,000 – 95,000 psi (Class 2)75,000 – 100,000 psi (Class 3)60,000 – 85,000 psi (Class 1) 485 – 660 MPa515 – 690 MPa415 – 585 MPa
F12 70,000 – 95,000 psi 485 – 660 MPa
F5 60,000 – 85,000 psi 415 – 585 MPa
F9 85,000 – 110,000 psi 585 – 760 MPa
F22 75,000 – 100,000 psi (Class 3)60,000 – 85,000 psi (Class 1) 515 – 690 MPa415 – 585 MPa
F91 85,000 – 110,000 psi 585 – 760 MPa

 

Heat Treatment

The steel forgings shall be annealed or normalized and tempered but alternatively may be liquid quenched and tempered when mutually agreed upon between the manufacturer and the purchaser. Grade F22V forgings shall be normalized and tempered or liquid quenched and tempered. For Grade F22V forgings the minimum austenizing temperature shall be 1650°F [900°C]. For Grade F91 and F911 forgings the austenitizing temperature shall be in the range of 1900 to 2000°F [1040 to 1095°C]. Normalizing or liquid quenching shall be followed by tempering at a subcritical temperature. The minimum tempering temperature shall be 1100°F [595°C],

Grade Minimum Tempering Temperature
F6 1150 °F (620 °C)
F11, Class 2 1150 °F (620 °C)
F11, Class 3 1150 °F (620 °C)
F11, Class 1 1150 °F (620 °C)
F5 1250 °F (675 °C)
F9 1250 °F (675 °C)
F21, Class 1 1250 °F (675 °C)
F3V / F3VCb 1250 °F (675 °C)
F22, Class 1 1250 °F (675 °C)
F22V 1250 °F (675 °C)
F91 1350 °F (730 °C)
F911 1350 °F (730 °C)

 

Chemical composition

Element F1 F11 F12 F5 F9 F22 F91
Carbon (C) 0.20–0.30 0.10–0.20 0.10–0.20 0.15 max 0.15 max 0.05–0.15 0.08–0.12
Manganese (Mn) 0.60–0.80 0.30–0.80 0.30–0.80 0.30–0.60 0.30–0.60 0.30–0.60 0.30–0.60
Phosphorus (P), max 0.025 0.025 0.025 0.025 0.025 0.025 0.025
Sulfur (S), max 0.025 0.025 0.025 0.025 0.025 0.025 0.025
Silicon (Si) 0.20–0.35 0.50–1.00 0.10–0.60 0.50 max 0.50–1.00 0.50 max 0.20–0.50
Nickel (Ni) 0.50 max 0.40 max
Chromium (Cr) 1.00–1.50 0.80–1.10 4.0–6.0 8.0–10.0 2.00–2.50 8.0–9.5
Molybdenum (Mo) 0.40–0.60 0.45–0.65 0.45–0.65 0.45–0.65 0.90–1.10 0.90–1.10 0.85–1.05
Vanadium (V) 0.18–0.25
Niobium (Cb/Nb) 0.06–0.10
Nitrogen (N) 0.03–0.07
Aluminum (Al) 0.04 max

 

Testing & Inspection Requirements

ASTM A336 requires extensive quality testing, including:

  • Chemical composition analysis

  • Tensile test

  • Impact test (when specified)

  • Hardness test

  • Ultrasonic testing (UT)

  • Visual and dimensional inspection

  • Heat treatment verification

Supplementary Requirements (Optional)

When specified by the purchaser:

  • Charpy V-notch impact testing

  • Magnetic particle or liquid penetrant testing

  • Additional UT acceptance criteria

  • Special marking

  • Grain size control

Marking & Certification

Each forging must be marked with:

  • ASTM A336 / A336M

  • Grade designation (F1, F22, F91, etc.)

  • Heat number

  • Manufacturer identification

Certification:

  • EN 10204 3.1 (standard)

  • EN 10204 3.2 (if third-party inspection is required)